The Benefits Of Manufacturing Automation For reducing Errors

Jan 24, 13 The Benefits Of Manufacturing Automation For reducing Errors

The present living standards around the world owes a lot to automation. Automation is described as the use of machines, information technologies and control systems to maximize productivity in producing goods. Logistics and delivery of services. By applying automation to business or manufacturing, it has increased the productivity and quality; produced a much higher yield of products and services with predictable quality levels. Automation has made a big impact beyond manufacturing and processing. Telephone switchboards have placed human operators, medical process and laboratory work and analysis  resulted in a much faster and more accurate results because of the technology. Anyone can withdraw and get money anywhere an ATM is available. It has reduced the visit and wait time to the bank. Lastly, it has reduced errors  in different processes and manufacturing. A human is still needed to make the automation work, but humans have limitations. With the limitations, it’s inevitable that mistakes and errors will occur.

Humans get tired, gets sick, can get hurt and the overall mental and physical capacity will go down if exposed to dangerous environments and long working hours. Eventually the human body will shut down and needs to rest to recover and work again for another day. These human limitations can greatly affect a production line, an unsound decision can be made if a worker is under enormous stress. Another reason into going to automation I state cost of human labor. In a general, automating processes and manufacturing  reduces the production time, reduce cost, increase in manufacturing flexibility, solve issues regarding labor shortages and eliminate human error.

Using robotic systems allows companies  to get faster cycle times, greater efficiency and repeatability. Robot workers and other types of industrial automation systems are considered lean manufacturing. It offers a quick return on investment with the increase in production and efficiency. It implies any labor intensive work reducing the needed workforce to the same tasks. It provides, consistent, repeatable and predictable results every time. Parameters are set in the system and the automated system will follow it all throughout and every minute detail. It will also eliminate quality control issues due to human errors. Automation improves the work floor safety and protect the workers form any injury and accidents.  Robotic and mechanized systems are designed to work in harsh environments and hazardous substances. The system will enable workers to work on a higher level job. It improves the working environment and the life of the workers and somehow lowers any risk of worker casualty and costly insurance claims.

There are still limitations for automation. Human level language comprehension, patten recognition and language creation are beyond the capabilities of automation and its supporting systems. Any tasks that require subjective assessment like differentiating, tastes, sounds and scents require the expertise of humans.

 

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